What Is The Difference Between Duplex And Single Station Butterfly Machine?

The difference between double-station butterfly machine and single-station butterfly machine is mainly reflected in the aspects of production efficiency, operation flexibility, equipment structure and applicable scenes. The following is the specific comparison between the two:

1. Number of working stations

Single-station butterfly machine: as the name suggests, single-station butterfly machine has only one workstation, which can only wind one coil at a time. After each winding work is completed, it is necessary to manually or automatically change the wire and start the next winding process. It is suitable for small batch production with low output requirement and single product specification.

Dual station butterfly machine: Equipped with two independent stations, it is able to wind two products on the same machine at the same time. The two stations can be independently controlled to wind products of the same or different specifications. This design greatly improves production efficiency and is suitable for mass production needs.

2. Production efficiency

Single Station Butterfly Machine: Since only one product can be wound at a time, the production efficiency is relatively low. It is suitable for scenarios that do not require high throughput, such as R&D or customized small batch production.

Dual-station butterfly machine: It can process two product stations at the same time, which greatly improves the production efficiency and doubles the efficiency of single-station Winding Machine. It is especially suitable for scenes that require rapid mass production, such as consumer electronics, automotive electronics and other fields.

3. Operation Flexibility

Single-station butterfly machine: During the winding process, the operation of the whole system is relatively easy, suitable for the production of a specific single product, but when switching between different products need to be reset and adjusted, the flexibility is relatively low.

Dual station butterfly machine: Dual station design makes the operation more flexible, each station can set parameters independently, and can wind different specifications or the same product at the same time. Even if the specifications need to be changed during the production process, downtime can be reduced by quickly switching the station settings.

4. Equipment size and cost

Single-station butterfly machine: Since there is only one workstation, the equipment volume is smaller, occupies less floor space, and the equipment purchase cost and maintenance cost are also lower, suitable for enterprises with limited space or limited budget.

Duplex Butterfly Machine: The design of the equipment is more complex, the volume and footprint are relatively large, and the initial investment cost of the equipment is also higher. However, due to its high efficiency and flexibility, the cost of the equipment can be offset by the long-term production benefits, which is suitable for enterprises that need to increase production capacity.

5. Application Scenarios

Single-station butterfly machine: suitable for small batch production and single product specification scenarios. It is more suitable for R&D departments or small production lines that require frequent product testing.

Double-station butterfly machine: very suitable for large-scale, high-speed production lines, especially in consumer electronics, automotive electronics, communications equipment, medical equipment and other fields need to produce a large number of inductors, transformers, sensor coils. This type of equipment not only enhances production capacity, but also ensures product consistency through high-precision winding.

6. Troubleshooting

Single Station Butterfly Machine: relatively simple structure, low maintenance cost and less difficult to repair.

Duplex Butterfly Machine: Due to duplexing and more automation control, the structure of the equipment is more complicated, and the maintenance cost and repair time may be relatively high. However, modern duplex machines usually have modularized design, easy maintenance and shorter downtime.

Productivity: Duplex butterfly machines are more productive and can process two products at the same time, while single-station butterfly machines can only process one product at a time.

Flexibility: Duplex butterfly machine has higher flexibility, can produce different specifications of products at the same time, switch to different processes faster.

Equipment investment: single station equipment cost is lower, suitable for small batch production, while double station equipment is suitable for mass production and can quickly recover the investment.

The choice of which equipment should be based on the enterprise's production needs, product type and budget to decide. If the production task is large and the demand for product diversification is strong, duplex butterfly machine is a better choice; while if the task is small, single-station equipment is more economical.