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Dongguan Zhiqiang Electronic Technology Co., LTD
Chi Keung Electronic Technology

Chi Keung Electronic Technology

A high-tech enterprise specializing in the research and development, production, sales, and technical services of automated winding equipment and systems.
Home > Products > Fully Automatic Coil Winding Machine
Fully Automatic Coil Winding Machine

Fully Automatic Coil Winding Machine

The Fully Automatic Coil Winding Machine is a vital tool for manufacturers who need to produce high-quality coils quickly and efficiently. With its advanced features, including PLC control, automatic wire feeding, precise tension control, and high-speed operation, it provides the automation needed to enhance productivity and reduce labor costs. As a Coil Winding Machine Manufacturer, we provide a versatile solution that meets the demands of industries such as electronics, automotive, telecommunications, and renewable energy.

  • Product Details

The The Fully Automatic Coil Winding Machine is a cutting-edge solution designed to automate the winding process, offering high-speed, precise, and efficient coil production. Whether you are a manufacturer in the electrical, automotive, telecommunications, or renewable energy sectors, this machine is engineered to meet the demands of high-volume and high-precision coil production. As a leading Coil Winding Machine Manufacturer, we provide machines that significantly enhance productivity, reduce manual labor, and ensure consistent quality.

Fully Automatic Coil Winding Machine

Key Features

1.High-Speed Operation:

    • The Fully Automatic Coil Winding Machine is engineered for high-speed winding, delivering impressive throughput without compromising on quality. This feature is particularly valuable in large-scale production environments where time efficiency is critical.

2.Advanced PLC Control System:

    • Featuring a programmable logic control (PLC) system, this machine allows for easy operation and seamless integration into existing production lines. Operators can program and adjust winding parameters with ease, ensuring optimal performance for various coil types and sizes.

3.Automatic Wire Feeding:

    • The machine incorporates an automatic wire feeding system, ensuring a continuous supply of wire to the winding head. This minimizes downtime associated with manual reloading, increasing production efficiency and uptime.

4.Precise Tension Control:

    • With its advanced tension control mechanism, the Automatic Coil Winding Machine ensures that each coil is wound under constant tension, which is crucial for preventing wire breakage and ensuring uniformity and quality in the final product.

5.Multi-Functionality:

    • This Fully Automatic Winding Machine is designed to handle a wide range of coil shapes and sizes, including flat coils, cylindrical coils, and more. It is versatile enough to accommodate various applications, from inductors and transformers to solenoids and electromagnetic coils.

6.360° Rotating Spindle (Optional):

    • Some models of the Fully Automatic Coil Winding Machine feature a 360° rotating spindle, allowing the winding head to operate from any angle. This ensures ease of use, especially when working with complex coil shapes or varying socket configurations.

7.Error Detection & Protection:

    • The Automatic Coil Winding Machine is equipped with a built-in error detection system that automatically halts operation when issues like wire breakage, misalignment, or tension inconsistencies occur. This reduces the risk of defects and minimizes downtime.

8.Automatic Cutting and Splicing:

    • After the winding process is complete, the machine automatically cuts and splices the wire, creating a clean, precise coil ready for the next stage of production or use. This feature streamlines the workflow and eliminates the need for manual intervention.

9.Energy Efficiency:

    • Designed with an energy-efficient system, the Fully Automatic Winding Machine optimizes power usage, reducing operational costs while maintaining high performance. This makes it an eco-friendly and cost-effective solution for high-volume coil production.

10.User-Friendly Interface:

    • The machine’s intuitive interface and digital display allow operators to easily monitor and adjust winding settings. Multiple preset programs can be saved for different coil specifications, ensuring quick setup times between production runs.


Fully Automatic Coil Winding Machine Product Specifications

ParameterDescription
ModelFully Automatic Coil Winding Machine
Power Supply220V/380V, 50/60Hz
Motor Power1.5 kW - 3 kW
Winding Speed20 - 300 RPM (adjustable)
Coil SizeInner diameter: 10 mm - 150 mm

Outer diameter: 30 mm - 300 mm

Coil height: 10 mm - 200 mm
Wire Diameter Range0.1 mm - 4 mm
Max Coil Weight20 kg (depending on coil dimensions)
Winding MethodAutomatic wire feeding and tension control
Control SystemPLC (Programmable Logic Controller) with touch screen
Tension ControlAutomatic tension control system
Spindle Rotation360° rotation (optional)
Error DetectionAutomatic wire breakage detection, misalignment detection
Cutting MechanismAutomatic wire cutting and splicing after winding
Cycle Time10 - 30 seconds per coil (depending on coil size)
ProductivityUp to 1000 coils/day (depending on coil size)
Material CompatibilityCopper, aluminum, enameled wire, or other materials
Machine Dimensions1500 mm x 1200 mm x 1800 mm (L x W x H)
Weight500 kg - 1500 kg (depending on model and configuration)
Safety FeaturesEmergency stop button, safety guards, protective covers
Customization OptionsCoil size, wire feeding mechanism, spindle design, automation level
Warranty1 year (with optional extended warranty)

Benefits of Using the Fully Automatic Coil Winding Machine

Increased Productivity:

By automating the coil winding process, the Fully Automatic Winding Machine increases throughput, enabling manufacturers to produce more coils in less time. This leads to greater operational efficiency and reduced production costs.

Consistent Coil Quality:

The precision winding mechanism ensures that every coil is produced with consistent quality, reducing the risk of defects. With uniform wire tension and speed, each coil meets high industry standards.

Reduced Labor Costs:

With automated functions, such as wire feeding and cutting, the need for manual labor is significantly reduced, lowering labor costs and human error. Operators focus on monitoring and maintaining the system for maximum efficiency.

Low Material Waste:

Precise control over tension and winding speed minimizes material wastage, ensuring that coils are produced with optimal wire usage, reducing scrap and increasing cost-effectiveness.

Flexible and Customizable:

The Automatic Coil Winding Machine can be customized for various coil types, sizes, and production needs. Whether winding coils for motors, transformers, or inductors, this machine adapts to different requirements.

Improved Safety:

With safety features such as emergency stops, protective covers, and sensors, the machine minimizes operational risks and ensures a safe working environment.

Applications of the Fully Automatic Coil Winding Machine

The Fully Automatic Coil Winding Machine is widely used across multiple industries, including:

  • Electrical Industry: Winding coils for motors, transformers, and solenoids.

  • Automotive Industry: Producing electromagnetic coils and automotive components.

  • Telecommunications: Winding coils for inductors and transformers in communication systems.

  • Consumer Electronics: Manufacturing coils for devices like power supplies, speakers, etc.

  • Renewable Energy: Producing coils for generators and transformers in wind and solar energy systems.



Fully Automatic Coil Winding Machine

Discover the efficiency and precision of our Fully Automatic Coil Winding Machine. Designed for high-speed coil production, it offers automatic wire feeding, tension control, and customizable winding options for various industries.


Automatic Coil Winding Machine

Enhance your coil production with our Automatic Coil Winding Machine. This high-performance machine offers reliable wire feeding, programmable control, and adjustable winding speeds, ideal for electronics, automotive, and more.


Fully Automatic Winding Machine

Maximize productivity with our Fully Automatic Winding Machine. Offering seamless wire feeding, precise tension control, and high-speed winding capabilities, it’s perfect for high-volume manufacturing in a range of industries.


Coil Winding Machine Manufacturer

As a leading Coil Winding Machine Manufacturer, we provide high-quality, fully automated winding machines tailored to your production needs. Our machines ensure precision, high efficiency, and reduced operational costs for various applications.


FAQ

1.What is a Fully Automatic Coil Winding Machine?

A Fully Automatic Coil Winding Machine is a high-efficiency, automated system designed for winding coils with precision and speed. It is ideal for mass production of coils in various industries.


2.How does the Fully Automatic Coil Winding Machine increase productivity?

By automating the winding process, the machine minimizes downtime and speeds up production, allowing manufacturers to produce more coils in less time.


3.What industries use the Fully Automatic Coil Winding Machine?

The machine is widely used in industries like electrical, automotive, telecommunications, renewable energy, and consumer electronics for manufacturing coils.


4.What is the price of a Fully Automatic Coil Winding Machine?

The price of the Fully Automatic Coil Winding Machine depends on customization options and machine specifications. Contact us for a quote tailored to your needs.


5.How can I contact a Coil Winding Machine Manufacturer?

Reach out to us directly via our website or contact form for more information about the Automatic Coil Winding Machine and to discuss your specific requirements.


Previous: Auto Coil Winding Machine2024-11-23

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+0769 82312151

+86 135 8090 8886

+86 131 9207 5119

3F, No.51 Minghua Road, Liangjia Village, Shijie Town, Dongguan City, Guangdong Province, China

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