Fully Automatic Coiling Machine

The Fully Automatic Coiling Machine is a cutting-edge system specifically designed for the high-precision winding of common mode chokes and common mode coils. It is widely used across industries such as power electronics, telecommunications, and automotive manufacturing. Featuring full automation, consistent winding accuracy, and flexible adjustment, this machine offers superior efficiency for both small and large-scale production needs.

Key Features

Precision Winding for EMI Applications
This machine is optimized to meet the stringent requirements of common mode chokes used for electromagnetic interference (EMI) suppression. It offers precise tension control and tight tolerance to ensure reliable coil quality and stable electrical performance.

Fully Automated Operation
The system features intelligent automation to reduce manual labor and eliminate operator error. It includes automatic wire feeding, cutting, tension control, and parameter adjustment, enabling efficient, continuous production.

High Speed and Productivity
With a maximum winding speed of 1200 RPM, the machine delivers high output without sacrificing accuracy. It is ideal for high-volume production environments requiring fast turnaround.

Flexible Coil Compatibility
Capable of handling multiple wire types, including copper, aluminum, and tin-plated wire, and supporting a wide range of coil sizes. This flexibility allows for easy switching between different product specifications.

User-Friendly Interface
Equipped with a 7-inch touch-screen display and multilingual operation (Chinese/English), the machine enables quick and intuitive configuration of winding parameters, including coil size, number of turns, and wire tension.

Reliable Structure and Low Maintenance
Built from durable components and equipped with an advanced PLC control system, the machine ensures long-term, stable operation with minimal maintenance requirements.

Technical Specifications

Application Scenarios

Power Supply Units (PSUs)
Used to manufacture common mode chokes for EMI filtering in power conversion systems and switching power supplies.

Automotive Electronics
Ideal for producing coils used in electric vehicles and hybrid systems to suppress electrical noise and enhance signal integrity.

Telecommunications
Suitable for winding coils that are integrated into communication devices for signal filtering and EMI protection.

Consumer Electronics
Applies to the manufacturing of coils for electronics such as routers, adapters, chargers, and home appliances.

Benefits Overview

• Fully automatic operation reduces manual involvement

• High-speed winding with consistent precision

• Compatible with various wire types and coil sizes

• PLC control system enables easy setup and adjustments

• Low maintenance and long service life

• Ideal for mass production and flexible customization

Fully Automatic Coiling Machine for Common Mode Chokes

This advanced system automates the winding of common mode chokes, ensuring high precision and efficiency for EMI suppression in power electronics, automotive, and telecommunications applications.

Fully Automatic Winding Machine for Common Mode Coils
Specifically designed for mass production, this machine delivers automated winding, precise wire tension control, and high-speed operation, making it perfect for large-scale manufacturing.

Fully Automatic Winding Machine
A highly versatile automated system for coil winding, ensuring precision and high throughput. It is ideal for various industries that demand consistent, high-quality coils, including electronics and automotive sectors.

Fully Automatic Coil Winding Machine
Featuring fully automated operations, this machine reduces manual labor, enhances consistency, and improves efficiency. It is suitable for producing coils across multiple applications with varied specifications.

High-Speed Coil Winding Machine for Industrial Use
A suitable choice for mass production environments requiring continuous high-performance operation.

PLC-Controlled Coil Winder for Custom Coil Production
Ideal for manufacturing a wide range of inductive components across power and communication sectors.

FAQ

Can this machine support multiple coil types?
Yes, it can handle a variety of coil shapes and sizes through simple adjustments.

What wire types are supported?
It supports copper wire, aluminum wire, and tin-plated wire ranging from 0.1mm to 3.0mm in diameter.

Is operator training necessary?
Minimal training is needed, thanks to the intuitive touch-screen interface and automatic setup functions.

How often is maintenance required?
The machine is built for low-maintenance operation. Basic inspection and routine cleaning are sufficient for long-term use.

Does it support production line integration?
Yes, it can be integrated with MES systems and upgraded for remote diagnostics or automated batch control.