Single Station Butterfly Machine

Single Station Butterfly Machine is a kind of automation equipment specially designed for the production of coils in electronic components, mainly used for precision winding of all kinds of small transformers, inductors, relays and other electrical components. With its compact structure, easy operation, high efficiency and intelligence, it is especially suitable for the scenarios that require highly accurate winding, such as avionics, communication equipment, medical instruments, automotive electronics, consumer electronics and power equipment industries.

The “butterfly” design of the machine means that a special cable guide is used in the coil winding section, which ensures that the cable is precisely positioned during the high-speed winding process, avoiding knots, overlaps or looseness of the cable, thus improving production quality and efficiency.

Product Features and Advantages

1. High-precision winding to ensure product consistency

The core advantage of Single Station Butterfly Machine lies in its winding precision. Equipped with high-performance servo motors and advanced CNC control system, the machine is able to precisely control the winding process according to the set winding parameters (e.g. coil diameter, number of coil layers, winding angle, etc.). Whether it is a small wire diameter or a complex coil structure, the machine can ensure the consistency and precision of each coil.

2. Single-station design for easy and efficient operation

The single-station design makes the machine simple and straightforward to operate, making it easy for a single person to operate and maintain the machine. This design not only saves production space, but also ensures the flexibility of the machine. The working stations can be quickly adjusted according to different product requirements to meet the production requirements of different coils.

3.Automatic tension control system

The machine is equipped with a precise automatic tension control system, which can automatically adjust the tension according to the wire diameter and winding speed during the winding process to ensure that the cable maintains a consistent tension state during winding. This prevents the wire from being wound too loosely or too tightly, and also avoids cable breakage or uneven winding during the winding process.

4. Multiple wire diameters support, strong adaptability

The Single Station Butterfly Machine supports a wide range of wire diameters, from 0.02mm to 0.5mm. Whether it is a fine electronic coil or a thicker inductor winding, the machine can wind with high efficiency to ensure high quality output of the finished product.

5. Intelligent operation and control

The equipment is equipped with a touch screen Human Machine Interface (HMI) with an intuitive and simple operation interface. Users can quickly set and adjust the winding parameters through the screen and monitor the equipment's operation status in real time. The system also supports multi-process storage function, which can save the winding program for different coil products, which is convenient for quickly switching production tasks and improving production efficiency.

6. Modularized design, easy to maintain and upgrade

Single Station Butterfly Machine adopts modular design, key components such as winding head, tension controller, wire mechanism, etc. can be disassembled and replaced independently, which is convenient for daily maintenance and troubleshooting. In addition, the modular design of the machine provides good expandability, which allows customers to upgrade the functions of the machine flexibly according to their production needs.

7. Low-noise operation, friendly operating environment

The equipment adopts quiet technology and high-quality components to ensure that the noise generated during high-speed operation is controlled at a low level, providing a quieter and more comfortable working environment for operators.

Principle of operation

Single Station Butterfly Machine works on the principle of rotating the bobbin by servo motor and arranging the wires precisely on the bobbin by wire guiding mechanism. The tension control system and the wire guiding mechanism work together to ensure that the cable maintains a constant tension during the winding process, avoiding uneven tension or breakage of the cable during the winding process.

The machine sets the winding parameters through the CNC system. The operator can set the winding speed, number of layers, tension, etc. according to different product specifications, and the system will automatically complete the winding process to ensure that each coil can meet the set process requirements.

Application Fields

1. Communication equipment: It is suitable for winding miniature transformers and inductive coils in communication equipment to ensure the stable transmission of signals and the electromagnetic compatibility of the equipment.

2. Automotive electronics: Used in the production of automotive electronic components such as solenoid coils, relays, sensor coils, etc., to enhance the responsiveness and reliability of automotive systems.

3. Consumer electronics: in the production of micro transformers and wireless charging coils in cell phones, computers and other consumer electronics products, to ensure the miniaturization and high efficiency of the products.

4. Medical equipment: applied to the manufacture of precision coils in medical equipment to ensure the precision and safety of medical instruments.

5. Power electronics: Used in the production of small transformers and inductor parts, widely used in power management and inverters, to enhance the stability and reliability of electrical equipment.